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Supply of process equipment for sugar plant distillery
Boiler Accessories Supplier
Quaalirich Industries offers a comprehensive range of boiler accessories designed to enhance the efficiency, safety, and long-term reliability of boiler systems. All accessories are sourced from reputed manufacturers and carefully selected to meet demanding industrial operating conditions.
Our Boiler Accessories Include:
- Air Preheaters
- Economizers
- Boiler Tubes
- Grates
- Turbines
- Other boiler components
Our experienced technical team provides expert guidance to help customers select the most suitable accessories for their specific operating requirements. We ensure seamless integration with existing systems, timely delivery, and dependable after-sales support.
Fibrizer for Sugar Mills
Our high-efficiency Fibrizers are specifically designed to improve cane preparation and maximize juice extraction efficiency in sugar mills. By shredding sugarcane into finely opened fibers, Quaalirich Fibrizers significantly increase the surface area available for milling, resulting in higher sugar recovery and improved mill performance.
Key Features & Benefits:
- High-efficiency cane shredding
- mproved juice extraction and sugar recovery
- Energy-efficient design with reduced power consumption
- Heavy-duty construction for long operational life
- Low maintenance with easy access to components
- Smooth and stable operation with minimal vibration
- Customizable designs for different mill capacities
- Reduced downtime and operating costs
Sugar Centrifuges
Sugar centrifuges play a critical role in sugar manufacturing by separating sugar crystals from molasses using high-speed centrifugal force. They help achieve the desired purity, color, and moisture content required for high-quality refined sugar.
Types of Sugar Centrifuges:
Batch Centrifugals
Ideal for controlled and precise separation processes after crystallization.
Continuous Centrifugals
Designed for uninterrupted operation, high throughput, automation, and consistent performance, making them ideal for large-scale modern sugar plants.
Evaporators
Evaporators are essential equipment used to concentrate sugar juice and other process liquids by removing water through evaporation. Designed for efficiency and product quality, our evaporators operate under vacuum conditions to lower boiling temperatures and reduce energy consumption.
Types of Evaporators:
- Falling Film Evaporators
- Forced Circulation Evaporators
- Plate Evaporators
- Rotary Evaporators
Modern evaporator systems can be integrated with Thermal Vapor Recompression (TVR) technology, allowing reuse of generated vapors as heating media and significantly reducing steam consumption and operating costs.
Crystallizers
Crystallizers are vital units in sugar manufacturing, converting concentrated syrup into uniform sugar crystals through controlled cooling and seeding. Efficient crystallization ensures consistent crystal size, high purity, and maximum sugar recovery.
Types of Crystallizers:
- Air-Cooled Crystallizers
- Seed Crystallizers
- Vertical Crystallizers
Our experienced technical team provides expert guidance to help customers select the most suitable accessories for their specific operating requirements. We ensure seamless integration with existing systems, timely delivery, and dependable after-sales support.
Boiling House Solutions
We design and manufacture highly efficient boiling house equipment for sugar industries, with a strong emphasis on minimizing steam and power consumption. Our systems use proven designs combined with advanced vapor management techniques.
Key Features:
- Optimized boiling house design for high efficiency
- Steam consumption reduced to as low as 32% on cane
- Up to 40% reduction in power consumption
- Advanced vapor bleeding system with pressure stabilization
- Higher throughput with lower operating costs
Juice Heaters
Juice Heaters are essential heat exchange equipment used to heat raw, sulphured, and clear juice before clarification and evaporation. Manufactured using high-quality steel and advanced engineering, they ensure uniform heating and dependable performance.
Features & Advantages:
- Operating temperature range from 30°C to 90°C
- High heat transfer with low steam consumption
- Available in Vertical, Condensate, Vapour Line, and Dynamic types
- Leak-proof construction and long service life
- Effective removal of non-condensable gases
- Easy maintenance and quick access design
- Seamless integration with evaporators using boiler steam or bled vapor
Milling Tandem
The milling tandem is a core system in sugar mills, consisting of a series of roller mills designed to extract juice from sugarcane efficiently. Well-engineered milling tandems improve sugar recovery while producing bagasse that can be reused as fuel for steam generation.
Backed by strong engineering expertise and industry experience, Quaalirich supplies world-class five- and six-roller milling tandems of any capacity, offering flexible drive options, economical operation, and high-performance solutions tailored to customer requirements.
